Login Register Cart 0
Generic placeholder image

Recent Patents on Mechanical Engineering

Editor-in-Chief

ISSN (Print): 2212-7976
ISSN (Online): 1874-477X

Back
Journal Home About Journal Editorial Board Journal Insight Current Issue Volumes/Issues
Subscribe
Research Article

Design and Simulation of a Novel Planetary Gear Mixer for Dry Particle Materials

Author(s): Lei Zhang, Jiusheng Bao*, Qingjin Zhang, Yan Yin, Tonggang Liu and Shan Huang

Volume 13, Issue 4, 2020

Page: [387 - 403] Pages: 17

DOI: 10.2174/2212797613999200525140019

Price: $65

Abstract

Background: Mixer with excellent performance is the essential premise for high-quality mixture production to ensure uniformity. In the fields of food, pharmacy, powder metallurgy and machinery industry, materials mixing is an indispensable process. At present, the mixing efficiency and performance of the traditional mixer are very low, which has its own limitations, and it is difficult to ensure the quality of the mixture, which seriously affects the safety and reliability of the mixture products such as synthetic drugs, chemical reagents, cement, synthetic fiber, etc.

Objective: In order to improve the mixing performance by improving the mixing uniformity, volume utilization, reducing the mixing time and mixing blind area, a novel planetary gear mixer for dry particle materials is designed. Its blades can rotate and the angle of attack can be changed at any time, which realizes the multi-degree of freedom movement of the blades.

Methods: Firstly, the shortcomings of three kinds of traditional mixers are compared and analyzed; a novel planetary gear mixer for dry particles is proposed and its structural characteristics are described. Then, the transmission system and blade parameters of the mixer are designed and calculated, and the blade parameters of the mixers are optimized based on ADAMS and EDEM. Finally, the comparative simulation experiment between planetary gear mixers and SHR-10A mixers is carried out. The experiment is used to inquire on the mixing performance of the new planetary gear mixer.

Results: The complementary cycloid was the ideal mixing trajectory of the blade. The most distinctive feature of this motion is that the attack angle of the blade can change in all directions. When the blade parameter p = 11, the Lacey index rises the fastest and the mixing degree is the largest, which indicates that the optimal mathematical model of the blade is ‘y2= 22x’. The comparison with SHR-10A mixer showed that spatial distribution of multi-degree of freedom blades in the new planetary gear mixer has strong dispersion effects on particles and better mixing performance.

Conclusion: The planetary gear mixer for dry particle materials is a new type of mixer, which is composed of two sets of blades whose attack angle can be changed at any time. Convection and shear mixing dominate its mixing space, which is conducive to its rapid and full mixing, improving the mixing performance. The dry particle planetary gear mixer for dry particle materials has great developmental value and wide engineering application prospect. In this article, various patents have been discussed.

Keywords: ADAMS, contrastive simulation, dry particle, EDEM, mixer, planetary gear, optimal design.

« Previous Next »
[1]
Weerasekara NS, Powell MS, Cleary PW, Tavares LM, Evertsson M, Morrison RD, et al. The contribution of DEM to the science of comminution. Powder Technol 2013; 248: 3-24.
[http://dx.doi.org/10.1016/j.powtec.2013.05.032]
[2]
Cleary PW. Particulate mixing in a plough share mixer using DEM with realistic shaped particles. Powder Technol 2013; 248: 103-20.
[http://dx.doi.org/10.1016/j.powtec.2013.06.010]
[3]
Havlica J, Jirounkova K, Travnickova T, Kohout M. The effect of rotational speed on granular flow in a vertical bladed mixer. Powder Technol 2015; 280: 180-90.
[http://dx.doi.org/10.1016/j.powtec.2015.04.035]
[4]
Chan EL, Washino K, Ahmadian H, Bayly A, Alam Z, Hounslow MJ, et al. Dem investigation of horizontal high shear mixer flow behaviour and implications for scale-up. Powder Technol 2015; 270: 561-8.
[http://dx.doi.org/10.1016/j.powtec.2014.09.017]
[5]
Boonkanokwong V, Remy B, Khinast JG, Glasser BJ. The effect of the number of impeller blades on granular flow in a bladed mixer. Powder Technol 2016; 302: 333-49.
[http://dx.doi.org/10.1016/j.powtec.2016.08.064]
[6]
Huberdeau JJ, Hendriks J. Auger for feed mixer. US7507016 (2009).
[7]
Wu S. Agricultural biological environment and energy engineering: Analysis and experiment of vertical screw mixing method for tomato straw and fermentation strains. MS Dissertation, Jiangsu University, Zhenjiang, China, May 2016.
[8]
Zhang SJ, Cai MK. Optimization and optimization analysis on operating parameters of the helical spreader to be based on EDEM. Constr Mach Technol Manag 2017; 30(7): 63-7.
[9]
Hosseini SM, Razzaghi K, Shahraki F. Design and characterization of a Low-pressure-drop static mixer. AIChE J 2019; 65(3): 1126-33.
[http://dx.doi.org/10.1002/aic.16505]
[10]
Wu YD. A comparative study of mixers for cement industry. Cement Guide For New Epoch 2019; (5): 1-5.
[11]
Lin GY. Technical calculation and design of salt making ribbon mixing machine. China Well and Rock Salt 2018; 49(4): 24-6.
[12]
Basinskas G, Sakai M. Numerical study of the mixing efficiency of a ribbon mixer using the discrete element method. Powder Technol 2016; 287: 380-94.
[http://dx.doi.org/10.1016/j.powtec.2015.10.017]
[13]
Deng R, Tan YQ, Hao Z, Xiao XW, Jiang SQ. Experimental and DEM studies on the transition of axial segregation in a truck mixer. Powder Technol 2016; 314: 148-63.
[http://dx.doi.org/10.1016/j.powtec.2016.08.013]
[14]
Liu G, Chi Y, Jiang X-G, Liu B-C, Cen K-F. Model of axial transport of particles in rotary kiln. J Zhejiang Univ (Eng Sci) 2007; 41(7): 1195-200.
[15]
Jiang GZ, Yang JH, Li XL, Jin MF. Design of a new type of vertical high speed mixer. Research on laboratory work in Colleges and Universities 2018; 4: 143-5.
[16]
Zhao W, Tian JT, Zhu LL, et al. A speed gradient optimized planetary mixer. CN103042600 (2013).
[17]
Zhu LL, Liu YW, Zhao LJ. Research on planetary mixer with long internal rotating wheel line. Engineering Machinery 2013; 44(4): 13-8.
[18]
Zhang ZR. Planetary wheel rolling machine. CN203355659 (2013).
[19]
Bao JS, Zhang QJ, Yin Y, et al. Planetary gear mixer of frictional materials. CN105498592 (2016).
[20]
Xue K. Mechanical engineering: The design of plastic granules mixer. MS Dissertation, Wuhan University of Technology, Wuhan, China, May 2012.
[21]
Pei CD. Modeling and simulation analysis of two axis high efficiency mixer based on PRO-E and ADAMS. Feed Indust 2012; 33(11): 11-4.
[22]
Zhang GH. Machinery manufacturing and automation: Kinematics and dynamics simulation research on key functional components of WTGS. MS Dissertation, Northeastern University, Shenyang, China, June 2011.
[23]
Yang Y, Wu YD, Gong SH. Optimization of mixer structure based on EDEM numerical simulation. Cement Guide for New Epoch 2016; 1: 64-7.
[24]
Gao W, Liu L, Liao Z, Chen SH, Zang MY, Tan YQ. Discrete element analysis of the particle mixing performance in a ribbon mixer with a double U-shaped vessel. Granul Matter 2019; 21(1): 2.
[http://dx.doi.org/10.1007/s10035-018-0864-4]
[25]
Bao YY, Li TC, Wang DF, Cai ZQ, Gao ZM. Discrete element method study of effects of the impeller configuration and operating conditions on particle mixing in a cylindrical mixer. Particuology 2020; 49: 146-58.
[http://dx.doi.org/10.1016/j.partic.2019.02.002]
[26]
Yang CF, Ji WJ. Simulation analysis of high speed mixer for mine filling based on EDEM. Modern Min Indust 2019; 2: 160-2.
[27]
Lu XK, Wang XY, Dong CX, Zhao W. Study on the number of return blades in wide and short twin-shaft mixer based on the EDEM. Mech Res Appl 2016; 29(3): 26-8.
[28]
Tang L. To solve the rotating peed of planetary gear in space turnover gear trains by analytic method. J Huaqiao Univ (Nat Sci) 1995; 16(2): 204-8.
[29]
Wang YB. A general numerical method for the calculation of the transmission ratio of epicyclic gear train. J Mech Transmission 2016; 8: 181-4.
[30]
Liu YQ, Song ZY. Effects of fixed centroid line on the performances of reverse tillage and soil throwing. J Mech Agric Mech Res 2016; 12: 12-7.
[31]
Nie CC, Han ZN, Zhao Y, Liu QZ. Optimization design of mixing blade based on EDEM numerical simulation. J Mech Des Manuf 2019; 338(4): 25-8.
[32]
Boniforti MA, Guercio R, Magini R. Effects of submerged sheet pile vanes on mobile river beds. J Zhejiang Univ 2015; 16: 182-93.
[33]
Lin LL, Yang HX, Dong YG. Study on the influence of double row blades on mixing quality based on EDEM. Construction Machinery 2016; 5: 48-51.
[34]
Shi Y, Wang QH, Ye W. Optimization design of roller screen based on numerical simulation of EDEM software. J Environmental Engineering 2016; 9: 5197-202.
[35]
Ebrahimi M, Yaraghi A, Ein-Mozaffari F, Lohi A. The effect of impeller configurations on particle mixing in an agitated paddle mixer. Powder Technol 2018; 322: 158-70.
[http://dx.doi.org/10.1016/j.powtec.2018.03.061]
[36]
Mattheij V. Soto, López, P. Device and method for making master batch pellets for thermoplastic compositions. EP2857165 (2019).
[37]
Qin XF. Chemical engineering and technology: Numerical simulation of solid particle mixing in stirred tank. MS Dissertation, Beijing University of Chemical Technology, Beijing, China, May 2016.
[38]
Yang Y, Wu YD, Gong SH. Discrete simulation of mixing effect of mixer. Cement Eng 2016; 3: 15-7.
[39]
Zhu SG. A comparative study on Numerical Simulation of mixing effect of mixer based on SC-TETRA. Cement Guide for New Epoch 2017; 23(4): 5-9.
[40]
Liu Y, Han YL, Jia FG, Yao LN, Wang H, Shi YF, et al. Numerical simulation on stirring motion and mixing characteristics of ellipsoid particles. Acta Physica Sinica 2015; 64(11): 114501.
[41]
Patwa A, Ambrose RPK, Casada ME. Discrete element method as an approach to model the wheat milling process. Powder Technol 2016; 302: 350-6.
[http://dx.doi.org/10.1016/j.powtec.2016.08.052]
[42]
Mehrpay S, Wang Z, Ueda T. Development and application of a new discrete element into simulation of nonlinear behavior of concrete. Struct Concr 2019; 4: 1-22.
[http://dx.doi.org/10.1002/suco.201900059]
[43]
Hu GM. Analysis and simulation of particle system by discrete element method. Wuhan University of Technology Press: Wuhan, China 2010.
[44]
Dong YG, Lin LL, Kong XM, Liu YF. The comparative research of mixing technology in double-horizontal mixer based on EDEM. Cement Engineering 2016; 2: 87-90.
[45]
Li YM, Han FQ, Zhao Y. Analysis of key technical parameters of inclined shaft high efficiency mixer. J Mech Des Manuf 2014; 1: 113-6.
[46]
Xiao XW, Tan YQ, Zhang H, Jiang SQ, Wang JQ, Deng R, et al. Numerical investigation on the effect of the particle feeding order on the degree of mixing using DEM. Procedia Eng 2015; 102: 1850-6.
[http://dx.doi.org/10.1016/j.proeng.2015.01.323]
[47]
Lacey PMC. Development in the theory of particle mixing. J Appl Chem 2007; 4(5): 257-68.
[http://dx.doi.org/10.1002/jctb.5010040504]
[48]
Alian M, Ein-Mozaffari F, Upreti SR. Analysis of the mixing of solid particles in a plowshare mixer via Discrete Element Method (DEM). Powder Technol 2015; 274: 77-84.
[http://dx.doi.org/10.1016/j.powtec.2015.01.012]
[49]
German RM. Powder Metallurgy Science. Int J Mater Eng Appl 1985; 5(6): 294.
[50]
Ketterhagen WR, Mullarney MP, Kresevic J, Blackwood D. Computational approaches to predict the effect of shear during processing of lubricated pharmaceutical blends. Powder Technol 2018; 335: 427-39.
[http://dx.doi.org/10.1016/j.powtec.2018.05.023]
[51]
Han FQ. Machinery manufacturing and automation: The simulation of key technical parameters and internal flow field of mixer. MS Dissertation, Zhengzhou University, Zhengzhou, China, May 2015.
[52]
Masuda H. Powder Technology Handbook. 3rd ed. CRC Press: Boca Raton, FL, USA 2006.
[53]
Xu CY. Energy saving horizontal multi screw belt mixer. CN204564018 (2015).
[54]
Huang LZ, Qi SL. Design and engineering application of a wheel mixer. China Environmental Protection Industry 2018; 244(10): 67-8.
[55]
Zheng HF, Zhang QH, Chen HM. A new mixer with double mixing shafts. CN205730947 (2016).
[56]
Zhao LJ, Liu YH, Liu XY, Hou JR. A double vertical shaft high performance concrete mixer with the function of extrusion and material extraction. CN110065162 (2019).
[57]
Zhu J, Ma CS. A grinding wheel material mixer. CN108619970 (2018).
[58]
Dong SH, Huang JL, Yue M, Zhou X. A mixing device for medicinal materials with drying function. CN209968262 (2020).
[59]
Lei S, Xie ZY, Xiang XS, Chen W, Qin L. A device for drying and mixing granular materials. CN210011190 (2020).
[60]
Dou YC, Fang D. A new type of precise proportioning material for the production of high polymer jade. CN110787688 (2020).
[61]
Liang HJ. A mixer for building materials manufacturing. CN110711512 (2020).
[62]
Li Q, Wang PC, Wang YC. Application of fluent analysis to study the gas phase flow field in a drum mixer. Guangxi Journal of Light Industry 2017; 3: 69-71.
[63]
Yang JP, Zeng H, Zhu T, An Q. Study on the dynamic performance of concrete mixer’s mixing drum. Mech Sci 2017; 8(1): 165-78.
[http://dx.doi.org/10.5194/ms-8-165-2017]
[64]
Tu YD, Yin HF, Du J, Chen FY, Qiu J, Xu XB. Study on mixing uniformity of mixer. Powd Metal Ind 2019; 29(2): 12-5.
[65]
Dong CX, Wu T, Lv XK. Simulation analysis of vibration mixing based on EDEM. Mech Res Appl 2017; 30(1): 38.
[66]
Ma PB, Li JB, Xue YH, Wen BQ, Kan Z. Analysis of kneading and cutting process of screw type full mixed ration mixer. J Jiangsu University (Nat Sci Ed) 2019; 40(4): 411-7.
[67]
Shen Y, Zhao LJ, Li YJ, Wang B, Liu CY, Li C. Analysis of mixing uniformity of asphalt mixture based on EDEM. Road Building Machinery and Construction Mechanization 2019; 5: 86-90.
[68]
Chen X, Zhang Z, Yi D, Hu Z. Numerical studies on different two dimensional micromixers basing on a fractal-like tree network. Microsyst Technol 2017; 23(3): 755-63.
[http://dx.doi.org/10.1007/s00542-015-2742-x]
[69]
Chen X, Li T, Li X. Numerical research on shape optimization of microchannels of passive micromixers. IEEE Sens J 2016; 16(17): 6527-32.
[http://dx.doi.org/10.1109/JSEN.2016.2586583]
[70]
Chen X, Wang X. Optimized modular design and experiment for staggered herringbone chaotic micromixer. Int J Chem React Eng 2015; 13(3): 305-9.
[http://dx.doi.org/10.1515/ijcre-2014-0123]
[71]
Hossain S, Fuwad A, Kim K-Y, Jeon T-J, Kim SM. Investigation of mixing performance of two-dimensional micromixer using tesla structures with different shapes of obstacles. Ind Eng Chem Res 2020; 59(9): 3636-43.
[http://dx.doi.org/10.1021/acs.iecr.9b06741]
[72]
Hosseini SM, Razzaghi K, Shahraki F. Design and characterization of a Low-pressure-drop static mixer. AIChE J 2019; 65(3): 1126-33.
[http://dx.doi.org/10.1002/aic.16505]
[73]
Bordbar A, Kheirandish S, Taassob A, Kamali R, Ebrahimi A. High-viscosity liquid mixing in a slug-flow micromixer: A numerical study. J Flow Chem 2020; 10(3): 449-59.
[http://dx.doi.org/10.1007/s41981-020-00085-7]
[74]
Li ZS, Deng JQ, Wang B, et al. Research on the numerical control transformation of the control system of the small plow harrow mixer. J Heilongjiang Univ Technol (Comprehensive Edition) 2018; 18(9): 38-42.
[75]
Uvarov VA, Klyuev SV, Orekhova TN, Klyuev AV, Sheremet EO, Durachenko V. The counterflow mixer for receiving the disperse reinforced composites. Res J Appl Sci 2014; 9(12): 1211-5.
[76]
Nie H. Electrical machinery and appliances: Energy saving research on controller of three-phase asynchronous motor in the mixer based on DSP. MS Dissertation, Wuhan University of Technology, Wuhan, China, May 2013.

Rights & Permissions Print Cite
Article Metrics
9
© 2024 Bentham Science Publishers | Privacy Policy