Abstract
Background: Nickel-titanium (NiTi) orthodontic wires are widely used in dental corrective procedures due to their high mechanical properties and cost-effectiveness. However, they are prone to oral corrosion, leading to mechanical deterioration, aesthetic issues, and potential health concerns.
Objective: This study aims to improve the corrosion resistance and durability of NiTi orthodontic wires by employing zirconium dioxide (ZrO2) and Nafion coating with the goal of enhancing wire performance.
Methods: Two types of NiTi wires were evaluated: a standard, unmodified wire as a control and another wire treated with electrodeposited ZrO2 film and Nafion (Naf) coating. Surface analysis was conducted using various techniques, including Field Emission Scanning Electron Microscopy (FESEM) and Energy Dispersive X-ray Spectroscopy (EDX) analysis.
Results: The uncoated NiTi wire exhibited a corrosion rate of 4.436× 10-1 mm/year, whereas the NAF/ZrO2-coated NiTi wire showed a corrosion rate of 4.068× 10-1 mm/year, indicating that the NAF/ZrO2 coating acted as a protective layer. Additionally, the ZrO2 layer provided poor electrical conductivity, resulting in slightly higher impedance compared to bare NiTi. The coating served as a barrier, which significantly enhanced corrosion resistance and improved the wire lifespan.
Conclusion: Electro-modification through ZrO2 deposition and Nafion coating significantly improved the corrosion resistance and overall durability of NiTi orthodontic wires, offering a promising advancement for their use in dental orthodontics. This study underscores the potential of ZrO2 and Nafion coating to enhance the corrosion resistance and longevity of NiTi orthodontic wires.
Graphical Abstract