Login Register Cart 0
Generic placeholder image

Recent Advances in Electrical & Electronic Engineering

Editor-in-Chief

ISSN (Print): 2352-0965
ISSN (Online): 2352-0973

Back
Journal Home About Journal Editorial Board Journal Insight Current Issue Volumes/Issues
Subscribe
Research Article

Characterization of Position Synchronous Control System for Double Hydraulic Cylinder

Author(s): Bingwei Gao*, Bin Xu, Wei Zhang and Lintao Zheng

Volume 17, Issue 7, 2024

Published on: 21 August, 2023

Page: [712 - 728] Pages: 17

DOI: 10.2174/2352096516666230821102529

Price: $65

conference banner
Abstract

Background: There are some problems in the synchronous control system of electrohydraulic servo double hydraulic cylinders, such as uncertainty of system parameters, time variation, difference between two subsystems, and unbalanced load disturbance during operation. The above problems cause the output responses of the two cylinders to be inconsistent, resulting in the situation that the output flows of the two cylinders are not synchronized.

Objective: Further improve the accuracy of synchronous control while reducing the cost of using synchronous control system.

Methods: The AMEsim simulation model of electro-hydraulic servo dual-cylinder synchronous control system is established, and based on this model, the dynamic characteristics, coupling characteristics, and synchronization characteristics of the double-cylinder system are analyzed theoretically and simulated.

Results: Analyze and verify the influence of various factors on the synchronization of double hydraulic cylinders, and summarize the influence law of the change of different factors on the output and synchronization accuracy of the double hydraulic cylinder system.

Conclusion: This study analyzes the influence of various factors on the synchronization of double cylinders by adjusting the parameters, and summarizes the influence law of the change of different factors on the output and synchronization accuracy of the double cylinder system.

« Previous Next »
Graphical Abstract

[1]
E. DC, S.Y. Lu, Q. Liu, Y.Q. Cai, and L.J. Zhang, "Adaptive anti saturation control for electro-hydraulic position servo system", J. Mach. Tool Hydra., vol. 50, no. 22, pp. 48-53, 2022.
[2]
Y.J. Liu, Q. Zeng, L. Liu, and S. Tong, "An adaptive neural network controller for active suspension systems with hydraulic actuator", J. IEEE Trans. Syst. Man Cybern. Syst., vol. 50, no. 12, pp. 5351-5360, 2020.
[http://dx.doi.org/10.1109/TSMC.2018.2875187]
[3]
B. Zhang, W. Wei, P. Qian, Z. Jiang, J. Li, J. Han, and M. Mujtaba, "Research on the control strategy of hydraulic shaking table based on the structural flexibility", J. IEEE Access, vol. 7, pp. 43063-43075, 2019.
[http://dx.doi.org/10.1109/ACCESS.2019.2906903]
[4]
R. Fales, A. Kelkar, and A. Kelkar, "Robust control design for a wheel loader using and feedback linearization based methods", ISA Trans., vol. 48, no. 3, pp. 312-320, 2009.
[http://dx.doi.org/10.1016/j.isatra.2009.01.007] [PMID: 19251257]
[5]
J. Zhao, J. Wang, and S. Wang, "Fractional order control to the electro-hydraulic system in insulator fatigue test device", Mechatronics, vol. 23, no. 7, pp. 828-839, 2013.
[http://dx.doi.org/10.1016/j.mechatronics.2013.02.002]
[6]
Y. Jianyong, J. Zongxia, S. Yaoxing, and H. Cheng, "Adaptive nonlinear optimal compensation control for electro-hydraulic load simulator", J. Chin. J. Aeronauti., vol. 23, no. 6, pp. 720-733, 2010.
[http://dx.doi.org/10.1016/S1000-9361(09)60275-2]
[7]
Y. Yang, L. Ma, and D. Huang, "Development and repetitive learning control of lower limb exoskeleton driven by electrohydraulic actuators", J. IEEE Trans. Ind. Electron., vol. 64, no. 5, pp. 4169-4178, 2017.
[http://dx.doi.org/10.1109/TIE.2016.2622665]
[8]
X.M. Chen, "Development of hydraulic technology in China", J. Mechatronics, vol. 34, no. 3, pp. 184-186, 2011.
[9]
H.Y. Mu, Y.L. Luo, W. Du, and X. Deng, "“Simulation research on synchronous control of double hydraulic cylinder based on BP-PID”, J", Hydraulic Pneumatic & Sealing, vol. 42, no. 9, pp. 14-18, 2022.
[10]
R.L. Zhou, G.F. Gong, H. Shi, B.D. Zhu, and F. Liu, "Synchronization coordinated control of the hydraulic cylinder of the thrust system on shield machines", J. Eng. Des., vol. 16, no. 6, pp. 457-461, 2009.
[11]
S. Q. Sun, "Double hydraulic cylinder synchronous control system for gantry hydraulic press", Patent 103640248A, 2014.
[12]
R. Hornstein, "Hydraulic Double Ram Lifting Platform", Patent 7530300B2, 2009.
[13]
J. Luyendijk, "Hydraulic Device For Hydraulic Cylinders", Patent 9162297B2, 2015.
[14]
W. W. Li, Z. P. Liu, Z. Y. Ding, G. T. Sun, P. F. Yan, X. Zhou, B. Wang, R. F. Li, and C. Fan, "A rotating device with dual hydraulic cylinder action and dual hydraulic cylinder action hydraulic control system", Patent CN104595263A, 2015.
[15]
V.R. Ferreira, and N. Newland, "Dual Parallel Hydraulic Actuator", Patent 10274090B2, 2019.
[16]
P. Lund, and D.J. Adams, "Dual Cylinder Pressure Equalization System", Patent 20180347717A1, 2018.
[17]
C.F. Huang, "Hydraulic Control System", Patent 20220364578A1., 2022.
[18]
X.J. Zhang, and C.Y. Zhang, "Synchronous control analysis of electro-hydraulic servo system with multiple hydraulic cylinders", J. Int. Comb. Engine Acc, no. 18, pp. 42-43, 2018.
[19]
H.J. Li, L. Wang, and B.B. Kang, "Research on synchronous control of dual-hydraulic cylinder based on grey prediction theory", Machine Tools & Hydraulics, vol. 48, no. 21, pp. 97-100, 2020.
[20]
Z.Q. Tan, and X.D. Huang, "Analysis of the hydraulic synchronous lifting system for two lifting-point hydraulic hoists", J. Hoisting Con. Machi., vol. 418, no. 12, pp. 55-58, 2009.
[21]
Y.Y. Song, "Research on synchronous control technology of dual hydraulic cylinders", Manufacturing Automation, vol. 36, no. 14, pp. 19-22, 2014.
[22]
Y.Q. Gai, Y.R. Liu, Y.H. Liu, and C.Y. Zhang, "Dynamic Characteristic analysis of crane luffing system and synchronous control of two hydraulic cylinders", J. Hydromecha. Eng., vol. 47, no. 16, pp. 46-49, 2019.
[23]
B. Deng, W.B. Su, Q.Y. Guo, T. Lin, and A. Zhang, "Intelligent control for electro-hydraulic position servo synchronic control system with double cylinders", J. Xi’an Jiaotong Uni., vol. 45, no. 11, pp. 85-90, 2011.
[24]
J. Ni, Z.Q. Xiang, X.H. Pan, and F.Z. Lv, "Multi-cylinder synchronous lifting electro-hydraulic system modeling and control", Chin. J. Mech. Eng., vol. 42, no. 11, pp. 81-87, 2006.
[http://dx.doi.org/10.3901/JME.2006.11.081]
[25]
J. Ni, Z.Q. Xiang, X.H. Pan, and F.Z. Lv, "Modeling and control of two-cylinder synchronous lifting electro-hydraulic system", J. Chin. J. Mech. Eng., vol. 43, no. 2, pp. 81-86, 2007.
[http://dx.doi.org/10.3901/JME.2007.02.081]
[26]
S. Qi, X.S. Guo, C.Q. Yu, and Y.B. Feng, "Simulative research of synchronization control of two hydraulic cylinder system based on single PID neuro", J. Fluid Power Trans. Control, vol. 30, no. 5, pp. 5-8, 2008.
[27]
Y. Ling, and G. Chen, "Design and optimization of hydraulic synchronous fuzzy control system", J. Mach. Tool Hydra., vol. 37, no. 7, pp. 161-163, 2009.
[28]
L. Wang, D. Zhao, F. Liu, Q. Liu, and Z. Zhang, "Active disturbance rejection position synchronous control of dual-hydraulic actuators with unknown dead-zones", Sensors, vol. 20, no. 21, p. 6124, 2020.
[http://dx.doi.org/10.3390/s20216124] [PMID: 33126456]
[29]
H.P. Zhang, G.P. Li, S.W. Yang, H. Chen, and Q.C. Dong, "Research on synchronous control method of double hydraulic system of beam conveyor based on AMESim and Simulink joint simulation", Hydraulics Pneumatics & Seals, vol. 42, no. 12, pp. 7-13, 2022.
[30]
Y.H. Chen, and H.X. Li, "Research on synchronous fuzzy control of duplex hydraulic piston trajectory", Machine Tool & Hydraulics, vol. 45, no. 4, pp. 152-154, 2017.
[31]
D. Wu, H. Du, G. Wen, and J. Lü, "Fixed-time synchronization control for a class of master–slave systems based on homogeneous method", IEEE Trans. Circuits Syst. II Express Briefs, vol. 66, no. 9, pp. 1547-1551, 2019.
[http://dx.doi.org/10.1109/TCSII.2018.2886574]
[32]
J. Zhou, D. Tong, Q. Chen, and W. Zhou, "Master-slave synchronization of neural networks with time-varying delays via the event-triggered control", Math. Comput. Model. Dyn. Syst., vol. 26, no. 4, pp. 357-373, 2020.
[http://dx.doi.org/10.1080/13873954.2020.1777567]
[33]
P. Khanzadeh, and A.A. Ahmadi, "Synchronization of single-master multi-slave teleoperation systems with communication delays", Int. J. Intell. Robot. Appl., vol. 6, no. 3, pp. 483-496, 2022.
[http://dx.doi.org/10.1007/s41315-021-00222-y]
[34]
S.K. Jeong, and S.S. You, "Precise position synchronous control of multi-axis servo system", Mechatronics, vol. 18, no. 3, pp. 129-140, 2008.
[http://dx.doi.org/10.1016/j.mechatronics.2007.10.009]
[35]
Z.H. Sha, and S.D. Zhao, "Design and simulation of hydraulic dual-cylinder synchronous control system based on MRFAC", J. Machine Tool & Hydraulics, vol. 41, no. 5, pp. 89-96, 2013.
[36]
L.X. Wang, D.X. Zhao, F.C. Liu, Q. Liu, and F.L. Meng, "Linear active disturbance rejection control for electro-hydraulic proportional position synchronous", J. Control Theory Appli., vol. 35, no. 11, pp. 1618-1625, 2018.
[37]
A. Brockmann, "Hydraulic arrangement for a lifting uint", Patent 9357691B2, 2016>.
[38]
X.X. Shi, X.D. Xu, D.M. Kong, and L.W. Lu, "Hudraulic control valve, dual-cylinder extension system and aerial work engineering machine", Patent 9541100B2., 2017.
[39]
L.G. Keast, "Dual control hydraulic circuit for a tilting power swivel", Patent 9915108B1., 2018.
[40]
D. Teng, Z. Y. Fan, J. Jing, L. Chen, A. L. Zhang, and J. Tan, "A double-cylinder hydraulic synchronous erection system and its control method", Patent 106996401A., 2017.
[41]
J. L. Mao, C. T. Song, W. Y. Su, and W. Qian, "A compound hydraulic double-cylinder synchronous control method", Patent 110345137A., 2019.
[42]
T. Koch, R. Rabsahl, J. Schnittker, and M. Schwarz, "Dual-cylinder piston pump", Patent 20180045186A1, 2018.
[43]
D.M. Steele, "Dual steering cylinder system", Patent 20200031389A1, 2020.
[44]
X. Q. Du, M. Qian, C. H. Ma, G. F. Zhang, Z. J. Zhang, Z. C. Meng, and C. Ning, "A double hydraulic cylinder synchronous motion device", Patent 112065792A, 2020.
[45]
J. S. Han, Q. G. Zhang, D. Yan, J. Y. Zhang, and Q. M. Zhang, "A dual hydraulic cylinder synchronous control system and control method", Patent 115306784A, 2022.
[46]
W. W. Li, Z. P. Liu, Z. Y. Ding, G. T. Sun, P. F. Yan, X. Zhou, B. Wang, R. F. Li, and C. Fan, "Rotating device with double hydraulic cylinder action and double hydraulic cylinder action hydraulic control system", Patent 204476893U, 2015.
[47]
L.Z. Liu, Z.Y. Zhao, P.Y. Zhou, and Y. Chen, "Simulation research of electro-hydraulic proportional position synchronous control based on active disturbance rejection control", J. Machine Tool & Hydraulics, vol. 49, no. 10, pp. 146-150, 2021.
[48]
C. Zhao, C. Yu, and J. Yao, "Dynamic Decoupling Based Robust Synchronous Control for a Hydraulic Parallel Manipulator", IEEE Access, vol. 7, pp. 30548-30562, 2019.
[http://dx.doi.org/10.1109/ACCESS.2019.2894134]
[49]
L. Li, N. Cheung, G. Yang, C. Wang, P.F. Fu, G.C. Li, and J.F. Pan, "Design of a variable-gain adjacent cross-coupled controller for coordinated motion of multiple permanent magnet linear synchronous motors", Comput. Electron. Agric., vol. 192, p. 106561, 2022.
[http://dx.doi.org/10.1016/j.compag.2021.106561]
[50]
S. Tang, G.L. Shi, J.K. Lin, and P.Z. Yang, "Adaptive sliding mode synchronous control based on observer for the blanking device", J. Modular Machine Tool & Automatic Manufacturing Technique, vol. 564, no. 2, pp. 86-90, 2021.
[51]
C.T. Hsieh, and C.P. Lai, "Nonlinear dynamic analysis and control of a hydraulic press electro-hydraulic servo system", J. Low Freq. Noise Vib. Act. Control, vol. 38, no. 3-4, pp. 1594-1606, 2019.
[http://dx.doi.org/10.1177/1461348418813021]
[52]
H.R. Li, Y.X. Guo, and A.D. Li, "State space method design of position-controlled electro-hydraulic servo system", Chinese Hydraulics & Pneumatics, no. 3, pp. 31-43, 1981.
[53]
Z. Kuang, H. Gao, and M. Tomizuka, "“Precise linear-motor synchronization control via cross-coupled second-order discrete-time fractional-order sliding mode”, J", IEEE/ASME Trans. Mechatron., vol. 26, no. 1, p. 1, 2020.
[http://dx.doi.org/10.1109/TMECH.2020.3019883]
[54]
J. Wang, J. Zhao, and W. Li, "The Mathematical Modeling, Simulation, and Practice of a Multipoint Synchronous Lifting Control Case Study for Bridges", Math. Probl. Eng., vol. 2019, pp. 1-10, 2019.
[http://dx.doi.org/10.1155/2019/9109250]
[55]
H. Gao, and Q.W. Fan, "Analysis and simulation of synchronization characteristics of hydraulic cylinder driven by anti-sticking guide", J. Metallurgical Industry Automation, vol. 45, no. 4, pp. 81-87, 2021.
[56]
V. Stojanovic, and D. Prsic, "Robust identification for fault detection in the presence of non-Gaussian noises: application to hydraulic servo drives", Nonlinear Dyn., vol. 100, no. 3, pp. 2299-2313, 2020.
[http://dx.doi.org/10.1007/s11071-020-05616-4]
[57]
X. Zhang, Z. Wang, and T. Liu, "Anti-Disturbance Integrated Position Synchronous Control of a Dual Permanent Magnet Synchronous Motor System", Energies, vol. 15, no. 18, p. 6697, 2022.
[http://dx.doi.org/10.3390/en15186697]
[58]
S. Su, Y. Zhu, C. Li, W. Tang, and H. Wang, "Dual-valve parallel prediction control for an electro-hydraulic servo system", Sci. Prog., vol. 103, no. 1, 2020.
[http://dx.doi.org/10.1177/0036850419875662]
[59]
Y. Wang, H. Ding, J. Zhao, and R. Li, "Neural network-based output synchronization control for multi-actuator system", Int. J. Adapt. Control Signal Process., vol. 36, no. 5, pp. 1155-1171, 2022.
[http://dx.doi.org/10.1002/acs.3391]
[60]
L. Wang, D. Zhao, F. Liu, Q. Liu, and Z. Zhang, "Active Disturbance Rejection Position Synchronous Control of Dual-Hydraulic Actuators with Unknown Dead-Zones", Sensors (Basel), vol. 20, no. 21, p. 6124, 2020.
[http://dx.doi.org/10.3390/s20216124] [PMID: 33126456]
[61]
H.Y. Zhao, Y. Zeng, and L. Liao, "Speed synchronous control of multiple permanent magnet synchronous motors based on an improved cross-coupling structure", J. Machine Tool & Hydraulics, vol. 49, no. 22, pp. 44-51, 2021.
[62]
W. Wang, X. Fu, H.B. Xie, and H.Y. Yang, "Modeling of AMES imbased hydraulic parallel mechanism and simulation of its coupling characteristics", J. Zhejiang Univ. Eng. Sci., vol. 41, no. 11, pp. 1875-1880, 2007.
[63]
L. Wang, G. Liu, X. M. Yang, T. Wan, W. Zhang, Y. Y. Yu, Y. Jiang, Z. Y. Yan, C. Liu, Y. Liu, and Y. H. Zhang, "Multi-hydraulic cylinder cross-coupling synchronous control system and synchronous control method", Patent CN112576562A, 2021.
[64]
L. Wang, G. Liu, X. M. Yang, T. Wan, W. Zhang, Y. Y. Yu, Y. Jiang, Z. Y. Yan, C. Liu, Y. Liu, and Y. H. Zhang, "Multi-hydraulic cylinder coupling synchronous control system", Patent CN215257047U, 2021.
[65]
Q. Zhao, M.T. Pan, B. Zhang, M.M. Zhou, and X.Y. Zuo, "A multi-cylinder synchronous control method based on adjacent cross-coupling for lifting and sinking compensation platform", Patent CN114962369, 2022.
[66]
B. Xie, L. Lei, Y. Yao, and Y. Li, "Advanced synchronous control of dual parallel motion systems", J. IEEE Trans. Ind. Electron., vol. 70, no. 2, pp. 1270-1281, 2023.
[http://dx.doi.org/10.1109/TIE.2022.3158018]
[67]
G. Zhong, Z. Shao, H. Deng, and J. Ren, "Precise position synchronous control for multi-Axis servo systems", J. IEEE Trans. Ind. Electron., vol. 64, no. 5, pp. 3707-3717, 2017.
[http://dx.doi.org/10.1109/TIE.2017.2652343]
[68]
L.Y. Li, Y.Z. Jia, and X.G. Wang, "Study on hydraulic cylinder of roller leveller to master-slave control precision of press down synchronously", Machine Tool & Hydraulics, vol. 48, no. 5, pp. 128-132, 2020.
[69]
G. Yan, Z. Jin, T. Zhang, C. Zhang, C. Ai, and G. Chen, "Exploring the Essence of Servo Pump Control", Processes, vol. 10, no. 4, p. 786, 2022.
[http://dx.doi.org/10.3390/pr10040786]
[70]
Z.W. Hu, Z.J. Xie, K. Li, and C.J. Li, "Synchronous control of redundant hydraulic direct drive platform based on disturbance observer", Modular Machine Tool & Automatic Manufacturing Technique, vol. 563, no. 1, pp. 118-121, 2021.
[71]
J. Na, Y. Li, Y. Huang, G. Gao, and Q. Chen, "Output feedback control of uncertain hydraulic servo systems", J. IEEE Trans. Ind. Electron., vol. 67, no. 1, pp. 490-500, 2020.
[http://dx.doi.org/10.1109/TIE.2019.2897545]
[72]
K.Y. Shao, H.X. Guo, F. Han, Y. Zhang, and J.C. Wang, Adaptive soft variable structure controller with control constraints for synchronization of fractional-order chaotic systems. Control and Decision, vol. 34. 2019, no. 6, pp. 1325-1330.
[73]
C. Luo, X. Mo, J. Li, Z. Tang, and S. Huang, "Coupling synchronization criterion of two hydraulic motors in an eccentric rotary vibration machine", J. Shock Vib., vol. 2019, no. 1, pp. 1-11, 2019.
[http://dx.doi.org/10.1155/2019/6086874]
[74]
C.P. Cao, B. Wang, X.Y. Xu, and Y. Sun, "Research on relative coupling control for multi-motor synchronization based on neural network", J. Kongzhi Gongcheng, vol. 20, no. 3, pp. 415-418, 2013.

Rights & Permissions Print Cite
© 2024 Bentham Science Publishers | Privacy Policy