Generic placeholder image

Current Organic Synthesis

Editor-in-Chief

ISSN (Print): 1570-1794
ISSN (Online): 1875-6271

Letter Article

Updating Levothyroxine Synthesis for the Modern Age

Author(s): Shashika Sevvandi Perera, Umayangani Kumari Wanninayake, Dhanushi Thathsara Welideniya, Adeesha Saseenda Jayathilaka, Anjana Delpe Acharige, Upamalika Samanthi, Shihan Shalinda Kaleel, Veranja Karunaratne, Gehan Amaratunga and Dinara Shashanka Gunasekera*

Volume 18, Issue 4, 2021

Published on: 31 December, 2020

Page: [371 - 376] Pages: 6

DOI: 10.2174/1570179417666201231110306

Price: $65

Abstract

Synthesis of levothyroxine sodium, the sodium salt of a synthetic levoisomer of thyroxine, revolutionized the management of hypothyroidism and related symptoms. However, the primary synthetic route to this active pharmaceutical ingredient (API) is more than 70+ years old with low-yielding steps and obsolete reagents. It lacks experimental data on intermediates, making laboratory and large-scale synthesis of this API difficult and time-consuming. Here, we describe an improved synthesis of levothyroxine using commonly available modern reagents. By modifying and replacing low yielding and/or unproductive steps of Chalmers synthesis, we were able to achieve higher overall yields (39-51%) consistently. Key modifications include an alternative path to the selective N-acetylation step that yielded 5 in a pure and consistent fashion. Our improved methodology, coupled with detailed experimental data, provides a practical alternative to existing methods that can be conveniently implemented to synthesize Levothyroxine sodium in fine chemical settings.

Keywords: Levothyroxine, hyperthyroidism, triiodothyronine, L-tyrosine, Sandmeyer reaction, tetrazotisation.

Graphical Abstract

[1]
Mondal, S.; Raja, K.; Schweizer, U.; Mugesh, G. Chemistry and biology in the biosynthesis and action of thyroid hormones. Angew. Chem. Int. Ed. Engl., 2016, 55(27), 7606-7630.
[http://dx.doi.org/10.1002/anie.201601116] [PMID: 27226395]
[2]
Ahmed, O.M.; El-Gareib, A.W.; El-Bakry, A.M.; Abd El-Tawab, S.M.; Ahmed, R.G. Thyroid hormones states and brain development interactions. Int. J. Dev. Neurosci., 2008, 26(2), 147-209.
[http://dx.doi.org/10.1016/j.ijdevneu.2007.09.011] [PMID: 18031969]
[3]
Mullur, R.; Liu, Y-Y.; Brent, G.A. Thyroid hormone regulation of metabolism. Physiol. Rev., 2014, 94(2), 355-382.
[http://dx.doi.org/10.1152/physrev.00030.2013] [PMID: 24692351]
[4]
Horn, V.; Jäger, N.; Ohlemüller, P.; Kerner, M. Kurzbeschreibung. Thyroxine; Damocles, 2010.
[5]
Kostoglou-Athanassiou, I.; Ntalles, K. Hypothyroidism - New aspects of an old disease. Hippokratia, 2010, 14(2), 82-87.
[PMID: 20596261]
[6]
Gallo, R.D.C.; Frota, C.; Raminelli, C. Studies toward the synthesis of the l-thyroxine hormone. Proceedings of the 14th Brazilian Meeting on Organic Synthesis Proceedings, 2013, pp. 57-57.
[http://dx.doi.org/10.5151/chempro-14bmos-R0057-2]
[7]
van der Spek, A.H.; Fliers, E.; Boelen, A. The classic pathways of thyroid hormone metabolism. Mol. Cell. Endocrinol., 2017, 458, 29-38.
[http://dx.doi.org/10.1016/j.mce.2017.01.025] [PMID: 28109953]
[8]
Boelaert, K.; Franklyn, J.A. Thyroid hormone in health and disease. J. Endocrinol., 2005, 187(1), 1-15.
[http://dx.doi.org/10.1677/joe.1.06131] [PMID: 16214936]
[9]
Celi, F.S.; Zemskova, M.; Linderman, J.D.; Babar, N.I.; Skarulis, M.C.; Csako, G.; Wesley, R.; Costello, R.; Penzak, S.R.; Pucino, F. The pharmacodynamic equivalence of levothyroxine and liothyronine: A randomized, double blind, cross-over study in thyroidectomized patients. Clin. Endocrinol. (Oxf.), 2010, 72(5), 709-715.
[http://dx.doi.org/10.1111/j.1365-2265.2009.03700.x] [PMID: 20447070]
[10]
Jonklaas, J.; Bianco, A.C.; Bauer, A.J.; Burman, K.D.; Cappola, A.R.; Celi, F.S.; Cooper, D.S.; Kim, B.W.; Peeters, R.P.; Rosenthal, M.S.; Sawka, A.M. American thyroid association task force on thyroid hormone replacement. Guidelines for the treatment of hypothyroidism: prepared by the american thyroid association task force on thyroid hormone replacement. Thyroid, 2014, 24(12), 1670-1751.
[http://dx.doi.org/10.1089/thy.2014.0028] [PMID: 25266247]
[11]
Cooper, D.; McDermott, M.; Wartofsky, L. Hypothyroidism. J. Clin. Endocrinol. Metab., 2004, 89(11), 8321.
[12]
Chemburkar, S.R.; Deming, K.C.; Reddy, R.E. Chemistry of thyroxine: An historical perspective and recent progress on its synthesis. Tetrahedron, 2010, 66(11), 1955-1962.
[http://dx.doi.org/10.1016/j.tet.2009.12.044]
[13]
Harington, C.R. Chemistry of thyroxine. Biochem. J., 1926, 20(2), 300-313.
[http://dx.doi.org/10.1042/bj0200300] [PMID: 16743659]
[14]
Harington, C.R.; Barger, G. Chemistry of thyroxine: Constitution and synthesis of thyroxine. Biochem. J., 1927, 21(1), 169-183.
[http://dx.doi.org/10.1042/bj0210169] [PMID: 16743801]
[15]
Harington, C.R.; Salter, W.T. The isolation of l-thyroxine from the thyroid gland by the action of proteolytic enzymes. Biochem. J., 1930, 24(2), 456-471.
[http://dx.doi.org/10.1042/bj0240456] [PMID: 16744386]
[16]
Canzanelli, A.; Harington, C.R.; Randall, S.S. The configurative relationship of thyroxine and tyrosine. Biochem. J., 1934, 28(1), 68-72.
[http://dx.doi.org/10.1042/bj0280068] [PMID: 16745385]
[17]
Rokita, S.E. Synthetic thyroid hormone. Iodine chemistry and applications; John Wiley & Sons, Inc: Hoboken, NJ, 2014, pp. 411-420.
[18]
Khamar, B. M.; Gurusamy, R. An improved process for the preparation of levothyroxine sodium with reduced levels of impurities. WO2009136249,, 2019.
[19]
Rao, C. A. P. R.; Dasari, S. Novel process for the preparation of levothyroxine sodium. WO/2015/011573,, 2015.
[20]
Borrows, E.T.; Clayton, J.C.; Hems, B.A.S. 42. The synthesis of thyroxine and related substances. part I. the preparation of tyrosine and some of its derivatives, and a new route to thyroxine. J. Chem. Soc., 1949, 1, S185.
[http://dx.doi.org/10.1039/jr949000s185]
[21]
Borrows, E.T.; Clayton, J.C.; Hems, B.A.S. 44. The synthesis of thyroxine and related substances. Part III. The synthesis of thyroxine from 2: 6-Dinitrodiphenyl ethers. J. Chem. Soc., 1949, (1), S199-S204.
[http://dx.doi.org/10.1039/jr949000s199]
[22]
Harington, C.R.; Rivers, R.V.P. The chemical conversion of di-iodotyrosine into thyroxine. Biochem. J., 1945, 39(2), 157-212.
[http://dx.doi.org/10.1042/bj0390157] [PMID: 16747876]
[23]
Pitt-Rivers, R. The oxidation of diiodotyrosine derivatives. Biochem. J., 1948, 43(2), 223-231.
[http://dx.doi.org/10.1042/bj0430223] [PMID: 16748392]
[24]
Chalmers, J.R.; Dickson, G.T.; Elks, J.; Hems, B.A.; Elks, J. Synthesis of thyroxine and related substances. A synthesis of l-thyroxine from l-tyrosine. J. Chem. Soc., 1949, 2, 3424-3433.
[http://dx.doi.org/10.1039/jr9490003424]
[25]
Coe, P. F. Process for producing sodium 1-thyroxine comprising the oxidative coupling of a diido-1-tyrosine catalysed by a manganese salt in the presence of an amine. US5917087, 1999,
[26]
Ginger, L.; Anthony, P. Z. Process for Producing Thyroxine. US2889363., 1959.
[27]
Ginger, L. Process for producing sodium 1-thyroxine comprising the oxidative coupling of a diiodo-1-thyrosine catalysed by a manganese salt in the presence of an amine. WO1996011904., 1959.
[28]
Oza, V.B.; Salamonczyk, G.M.; Guo, Z.W.; Sih, C.J. Model reactions of thyroxine biosynthesis. Identification of the key intermediates in thyroxine formation from 3,5-diiodo-l-tyrosine and 4-hydroxy-3,5-diiodophenylpyruvic acid. J. Am. Chem. Soc., 1997, 119(46), 11315-11316.
[http://dx.doi.org/10.1021/ja9719034]
[29]
Salamonczyk, G.M.; Oza, V.B.; Sih, C.J. A concise synthesis of thyroxine (T4) and 3,5,3′-triiodo-l-thyronine (T3). Tetrahedron Lett., 1997, 38(40), 6965-6968.
[http://dx.doi.org/10.1016/S0040-4039(97)01665-1]
[30]
Evans, D.A.; Katz, J.L.; West, T.R. Synthesis of diaryl ethers through the copper-promoted arylation of phenols with arylboronic acids. An expedient synthesis of thyroxine. Tetrahedron Lett., 1998, 39(19), 2937-2940.
[http://dx.doi.org/10.1016/S0040-4039(98)00502-4]
[31]
Hems, B.A.; Clayton, J.C. Preparation of thyroxine and its derivatives. U.S. Patent 2579668A,, 1951.

Rights & Permissions Print Cite
© 2024 Bentham Science Publishers | Privacy Policy